Mechanical Vibrations and Condition Monitoring 1st Edition Juan Carlos A. Jauregui Correa 1st Edition - Ebook PDF Ebook All Chapters PDF
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MECHANICAL VIBRATIONS
AND CONDITION
MONITORING
MECHANICAL VIBRATIONS
AND CONDITION
MONITORING
Notices
Knowledge and best practice in this field are constantly changing. As new research and experience
broaden our understanding, changes in research methods, professional practices, or medical
treatment may become necessary.
Practitioners and researchers must always rely on their own experience and knowledge in evaluating
and using any information, methods, compounds, or experiments described herein. In using such
information or methods they should be mindful of their own safety and the safety of others, including
parties for whom they have a professional responsibility.
To the fullest extent of the law, neither the Publisher nor the authors, contributors, or editors, assume
any liability for any injury and/or damage to persons or property as a matter of products liability,
negligence or otherwise, or from any use or operation of any methods, products, instructions, or ideas
contained in the material herein.
Library of Congress Cataloging-in-Publication Data
A catalog record for this book is available from the Library of Congress
British Library Cataloguing-in-Publication Data
A catalogue record for this book is available from the British Library
ISBN 978-0-12-819796-7
vii
viii Introduction
General considerations
Acknowledgments
Fundamentals of mechanical
vibrations
General considerations
The basis for most conditioning monitoring systems is the analysis of
vibration signals. Thus, a fundamental part to understand the causes and effects
of vibrations is the study of oscillatory movements and the interactions among
the different components of a machine or a set of machines. These oscillatory
movements, in the context of design and machinery analysis, are known as
mechanical vibrations or, more generically, vibrations. The essence of con-
ditioning monitoring is the analysis of the relationship between the input sig-
nal (the source of vibration) and the output response (the output signal), and
the evolution of the dynamic behavior of the machine. In most cases, the
machinery can be considered as a lineal system, although there are some par-
ticular cases that will be analyzed in other chapters, and the output signal will
be a linear response of the excitation forces. Even though a machine is a com-
plex system composed of a large number of mechanical elements, its dynamic
response can be represented as a simple lumped-mass system.
The presented approach highlights the basic concepts of mechanical
vibrations, leaving the mathematical developments for further consultation.
There are a great number of excellent textbooks devoted to the study of
mechanical vibrations, presenting solution methods for movement equa-
tions of the different cases; from these textbooks, only the essential concepts
are summarized. The material presented in this book is organized to under-
stand the basis for the application of a conditioning monitoring system and
the interpretation for the diagnosis of machinery.
At the same time, a link is established between the merely practical and
the empirical study of vibrations and the formal study of the basic concepts of
the mechanical vibrations theory. The concepts presented in this chapter
will allow the maintenance engineer to analyze and predict causes and effects
in the operation of the machines.
F(t)
x(t)
mg
kx(t) ·
cx(t)
Fig. 1.2 Representation of the acting forces on a vibratory system.
solution represents the free vibration movement and the particular solution
corresponds to the forced vibration of the mass.
The characterization of the oscillatory movement of the mass m is
obtained by defining the equation of movement according to the frequency
( f ) and the amplitude (x).
The oscillation frequency is the number of times per unit of time the move-
ment repeats and its amplitude is the magnitude of the maximum displacement.
According to the previous, it can be inferred that f ¼ n/t, where n is the
number of cycles completed in an interval t. If n ¼ 1, it is said that t ¼ T is the
oscillation period, meaning that f ¼ 1/T given in cycles/second (cycles/s) or
Hertz, abbreviated with Hz. Due to the fact that a harmonic oscillation
repeats regularly, it can be represented as shown in Fig. 1.3, where it can
be seen that for a cycle to be complete, the period must be T ¼ 2π/ω. In
this expression, ω is the angular frequency, that is, the angle that runs
through the vector A per time unit. Taking into account the previously
mentioned, the relation between ω and f is given by ω ¼ 2πf.
Considering the amplitude and speed values with which the movement
(x0 y v0) starts and which are generically known as initial conditions, the
phase angle can be defined as ϕ ¼ tan1(v0/x0ω).
Fig. 1.4 Illustrates the points of reference that define the peak amplitude,
the peak to peak, the average value, and the root mean square (RMS) in a
periodic signal and a random signal (without apparent order).
The peak-to-peak value indicates the end-to-end total displacement of
the vibration. This value is required when, for example, with the maximum
force in a machine part, it is presented with the maximum amplitude. The
peak value is useful to indicate short-term impacts, without considering
the history of the vibration. When it is required to know the average value
of the vibration, the following expression is used:
Fig. 1.4 Definition of the peak values, peak to peak, average, and the root mean square
in a vibration signal.
ðT
xprom ¼ 1=T xdt (1.4)
0
The average of a sinusoidal function is always zero; therefore, its value has
minimum contribution for the analysis of a vibration signal, and it is useless
for a conditioning monitoring system. There is another measurement of the
average amplitude of a sinusoidal signal, namely the root mean square
(RMS), which is given by the following expression:
ðT 1=2
xRMS ¼ 1=T x dt2
(1.5)
0
This formula is related to the evaluation of the vibration in the time and with
the energy content of the vibratory wave. For a sine wave of unitary ampli-
tude, the RMS value is 0.707 of the peak amplitude.
The simplest case is the free vibration of a particle without damping.
Free vibration
Assuming there is an undamped motion with no external excita-
tion, there would be an equation of the form mx€ + kx ¼ 0 in such a way
that:
x€ + ω2n ¼ 0 (1.6)
where
pffiffiffiffiffiffiffiffi
ωn ¼ k=m (1.7)
6 Mechanical Vibrations and Condition Monitoring
This last expression is known as natural frequency. It is the frequency that the
mass m would oscillate after applying an excitation with minimum excitation
energy and without damping.
The solution of the differential equation is of the form
ξ ¼ c=2mωn (1.14)
Fundamentals of mechanical vibrations 7
with ξ defined as the damping factor (the definition of this factor is derived
from the solution of the second-order differential equation, and it is also
known as the critical damping factor), the equation of motion remains as
The solution of this equation depends on both the value of the damping
factor ξ and the initial conditions x(0) and x_ ð0Þ. There are three possible
solutions: overdamping (ξ > 1), underdamped (ξ < 1), and critical damping
(ξ ¼ 1).
In case the displacement and initial speed are x(0) ¼ 0 and x_ ð0Þ ¼ v0 , the
solution of the equation for the overdamped case is:
v0 h 1=2 i
ξωn t
xðtÞ ¼ 1=2 e senh ξ2
1 ωn t (1.16)
ξ2 1 ωn
Fig. 1.5 shows the variations as a function of the initial speed (Fig. 1.5A), the
natural frequency (Fig. 1.5B), and the damping factor (Fig. 1.5C).
(A) (B)
(C)
Fig. 1.5 Variations of an overdamped vibration for different values of initial speed (A),
natural frequency (B), and damping factor (C).
Exploring the Variety of Random
Documents with Different Content
42 10 1 21
11 3
32 8 3 24
24 7 3 21 10 3 20
18 6 3 20 9 2 10
12 6 1 8 1 12
cwt. qrs. cwt. qrs. cwt. qrs. cwt. qrs. cwt. qrs.
Guns. cwt.
lb. lb. lb. lb. lb.
68 Pr. 112 16 0 26
31 1
56 Pr. 98 18 2 22
26
26 0 52 0
8 in. 65 13 1 0 13 3 11 25 1 2
21 5
26 0 52 0
32 Pr. 56 12 1 23 13 3 0 25 1 2
21 5
Weight and Dimensions of Trucks, for Land Service.
Fore. Hind.
Nature
of Diameter. Width Width
Diameter.
Weight of Weight of
Trucks. of of
Truck. Hole. sole. a pair. Truck. Hole. sole. a pair.
NEW PATTERN.
Shell filled 10 lb. 13¼ oz. Shell filled 8 lb. 1¼ oz. Shell filled 5 lb. 7¼ oz.
Shell empty 5 lb. 10 oz. Shell empty 4 lb. 9½ oz. Shell empty 3 lb. 2 oz.
Number of Balls 63 Number of Balls 41 Number of Balls 27
Letter & Eleva- Range. Letter & Eleva- Range. Letter & Eleva- Range.
Length tion. Length tion. Length tion.
of Fuze. from to of Fuze. from to of Fuze. from to
in.10ths. deg. yds. yds. in.10ths. deg. yds. yds. in.10ths. deg. yds. yds.
B ·2 1⅜ 660 960 B ·2 1⅜ 640 920 1 380 640
C ·3 1⅞ 820 1110 C ·3 1⅞ 800 1060 B ·2 1¼ 570 800
D ·4 2¼ 960 1230 D ·4 2¼ 930 1180 C ·3 1⅝ 720 930
E ·5 2¾ 1080 1340 E ·5 2¾ 1050 1290 D ·4 2¼ 845 1045
·6 3¼ 1195 1445 ·6 3¼ 1160 1390 E ·5 2⅞ 955 1145
·7 3¾ 1301 1545 ·7 3¾ 1260 1480 ·6 3⅜ 1060 1240
·8 4⅜ 1415 1645 ·8 4⅜ 1360 1570 ·7 4 1160 1330
·9 5⅛ 1520 1740 ·9 5⅛ 1455 1655 ·8 4⅝ 1255 1415
1 · 5¾ 1620 1830 1 · 5¾ 1550 1740 ·9 5¼ 1345 1500
1 ·1 6⅜ 1720 1920 1 ·1 6⅜ 1640 1820 1 · 5⅞ 1430 1580
1 ·2 7 1815 2005 1 ·2 7 1725 1895 1 ·1 6⅝ 1510 1655
1 ·3 7⅝ 1905 2085 1 ·3 7⅝ 1805 1965 1 ·2 7¼ 1585 1725
1 ·4 8¼ 1990 2160 1 ·4 8¼ 1885 2035 1 ·3 7⅝ 1655 1785
1 ·5 8⅞ 2070 2230 1 ·5 8¾ 1960 2100 1 ·4 8¼ 1720 1840
1 ·6 9⅜ 2140 2290 1 ·6 9⅜ 2030 2160 1 ·5 8⅞ 1780 1890
1 ·7 10 2200 2340 1 ·7 10 2095 2215 1 ·6 9⅝ 1835 1940
1 ·8 10¾ 2165 2275 1 ·7 10¼ 1885 1980
1 ·8 11 1953 2020
SHRAPNELL SHELLS.
Part 2 of 2
1
5 9½ 4¾ 10 5 12 9
Note.—When Shot are fired from the 24 Pounder and 12 Pounder Howitzers, the Elevation
must be about half a degree more than when Shells are used.
For Boats.
lb. oz.
{ 24 Pounder 2 8
Cartridges
{ Howitzer { Heavy 2 0
{ 12 Pounder
filled with { { Light 1 4
Powder { Gun { 1 8
6 Pr. Light
{ { 0 4
{ Carronade 12 Pounder 1 0
Charges for the Royal Navy.
High; Medium; Low: equivalent to Distant; Full;
Reduced.
Gun. High. Medium. Low. Proof.
cwt. lb. lb. lb. lb.
18-Pounder. 42 6 4½ 3 15
” ” 38 6 4½ 3 15
” ” 22 3 2 7
” ” 20 3 2 7
” ” 15 2 — 5
24-Pounder. 50 8 6 4 18
” ” 48 8 6 4 18
” ” 33 6 4 12
” ” 20 2½ — 6
32-
64 10 8 6 21½
Pounder*.
” ” 58 10 8 6 21½
” ” 56 10 8 6 21½
” ” 46 8 6 — 21½
” ” 48 }
8 6 5 21½
” ” 50 }
” ” 50 A 8 6 4 18
” ” 45 B 8 7 5 16
” ” 42 C 6 4 2½ 14
” ” 41 6 4 2½ 12
” ” 40 6 4 2½ 12
” ” 32 5 3 and 4 2½ 10
” ” 25 4 2½ 9
” ” 25 4 2½ 9
42-Pounder. 84 14 10 5 25
” ” 75 14 10 5 25
” ” 67 — 10 6 23
56-Pounder. 98 16 10 5 28
” ” 87 14 10 5 25
68-Pounder. 112 20 10 5 30
” ” 95 16 12 8 28
” ” 87 14 10 6 25
8-Inch Gun. 65 10 8 5 20
” ” 60 10 8 5 20
” ” 52 8 — 5 16
” ” 50 — 8 5 14
10-Inch
112 16 — — 25
Gun.
” ” 86 12 — 6 20
* Charge of powder, for firing 32-pounder shells, 8 lb.
With double shot and reduced charge, give double the elevation,
and half a degree additional,
for the reduced charge.
Range, Charge, Elevation, &c., of Iron Ordnance.
68
Nature 42 32 24 18 12
Pr.
lb. lb. lb.
lb. oz. lb. lb.
Charge oz. oz. oz.
5 8 3 8 2 10 2 1 8 1
yards.
P. B. 450 400 330 300 270 230
1
650 600 560 500 470 400
Degree
SHRAPNELL SHELLS.
Range, Elevation, &c., of 12, 10, and 8 inch Guns, 32 Pr. Carronade Gun, and 10,
and 8 inch Iron Howitzers.
(Part 2 of 2)
Elevation in degrees; Range in yards; Flight in
Nature of seconds.
Length. Weight. Charge.
Ordnance.
8° 9° 10° 11° 12° 13° 14° 15°
feet. in. cwt. qrs. lb. oz.
12 in.
Gun
8 4 90 3 12
(Hollow
shot)
{ 7 6 57 3 7
10 Do.
{ 8 4 62 1 8
(H. S.)
{ 9 4 84 12
8 Do.
6 8½ 50 7
(H. S.)
8 Do.
8 6 60 9 7
(Solid shot)
8 Do. } 9 65 10 2290 2430 2510 2710 2930 2990 3140 3250
Time of
} 9¾” 10½” 11½” 12¼” 12½” 13” 13½” 14”
Flight
Dittoo.
(Hollow { 9 65 12 2090 2310 2400 2510 2720 2830 2870 2220
shot)
Time of
{ 8¾” 10” 10½” 11½” 12½” 13½” 14” 15½”
Flight
32
Pounder
5 25 4
Carronade
Gun
10 inch
iron 5 40 7 1500 1926 2078
Howitzer
8 inch
4 21 4 1227 1506 1725
Ditto.
The above Ranges for the 12 and 10 inch Guns are with hollow shot, weighing respectively 112 lb.
and 84 lb.
The 8 inch Gun carries either hollow shot, plugged, 48 lb.; or shell, 46 lb.
Vide also Naval Gunnery. Table of Tangent Practice, 8 inch Gun.
56 Pounder Gun, and 68 Pounder Gun.
Weight, Ranges, &c.
Above
Gun. Shot. Charge. P B 1° 2° 3° 4° 5° 6° 8° 10° 12°
Plane.
cwt. lb. lb. yds. yds. yds. yds. yds. yds. yds. yds. yds. yds. feet. in.
56
98 SS 16 490 930 1340 1720 2000 2200 2400 2740 3040 3320 5
Pr.
87 SS 14 380 900 1310 1660 1940 2100 2310 2580 2940 3270 8
68
112 SS 20 400 980 1400 1760 1980 2240 2480 2840 3130 3400 8
Pr.
95 SS 15 310 700 1070 1430 1710 1930 2130 2520 2890 3180 5 4
95 Shell 16 350 850 1250 1560 1840 2100 2350 2690 3000 3300 5 4
87 SS 14 300 680 1050 1360 1650 1900 2140 2490 2820 3150 8
87 Shell 14 310 710 1080 1350 1610 1850 2080 2450 2800 3140 8
8 Inch Gun.
Length, 9 feet; Weight, 65 cwt.; Height of gun above
the plane, 5 feet 7 inches.
Time Number
Nature Charge. Eleva- First Flight. Second Extreme
of of
of
tion. graze. graze. range. flight. grazes.
shot.
lb. Degrees. Yards. Sec. Yards. Yards. Sec.
Solid 10 P. B. 315 1” 901 3207 20” 23
10 1° 660 2” 1006 2803 19” 18
10 1½° 818 3” 1240 2433 16” 13
9 P. B. 343 1” 776 2683 17” 12
9 1° 615 2” 970 2483 15” 10
RICOCHET FIRING.
Round Shot.
Part 2 of 2
Common Shell.
Practical rules.
To find the Charge for a given Range at 45° elevation.
13 inch Mortar.—To the range, in yards, add half the range,
multiply the sum by ·03 for the charge, in ounces.
10 inch Mortar.—When the range is under 1350 yards, add to the
range 160, and multiply by ·02; and if the range is over 1350 yards,
add one-fifth of the range, and multiply by ·02 for the charge, in
ounces.
8 inch Mortar.—To the range, in yards, add 20, and the sum
multiplied by ·015 will give the charge, in ounces.
5½ inch Mortar.—To the range in yards, add 150, and multiply by
·08, for the charge, in ounces.
4⅖ inch Mortar.—To the range in yards add 300, and multiply by
·06, for the charge, in drams.
To find the Time of flight, the range being given. Divide the square
root of the range, in feet, by 4·5 for the time of flight, in seconds.
To find the Range, the Time of flight being given. Multiply the time
of flight, in seconds, by 4·5, and square the product for the range, in
feet.
To find the length of Fuze,[8] for a given range. Multiply the time
of flight, in seconds, by ·22, for the 13, and 10 inch mortars, and by
·24 for 8, 5½, and 4 ⅖ inch mortars, for the length of fuze, in
tenths.
Mortar Practice at 15°, 25°, and 45° Elevation. 1838.
13 INCH IRON. 10 INCH IRON. 8 INCH IRON.
Weight 36 cwt. Weight 16 cwt. 2 qrs. Weight 8 cwt. 1 qr.
*Shell filled 200 lb. Shell filled 92 lb. Shell filled 46 lb.
Burst. powder 6 lb. 12 oz. Burst. powder 2 lb. 10 oz. Burst. powder 1 lb. 14 oz.
Blowing Blowing Blowing
2 oz. 1½ oz. 1 oz.
powder powder powder
Eleva- Eleva- Eleva-
Charge. Fuze. Range. Charge. Fuze. Range. Charge. Fuze. Range.
tion. tion. tion.
degs. lb. oz. in. yds. degs. lb. oz. in. yds. degs. lb. oz. in. yds.
45 2 1½ 1·9 450 45 1 ½ 1·9 450 15 14 ·8 500
2 3 2· 500 1 2 2· 500 1 1· 550
2 4¾ 2·1 550 1 3¼ 2·1 550 1 2 1·1 600
2 6 2·2 600 1 4¾ 2·2 600 45 9½ 1·9 450
2 7¾ 2·3 650 1 6 2·3 650 10¾ 2· 500
2 9½ 2·4 700 1 7½ 2·4 700 12½ 2·1 550
2 11¾ 2·45 750 1 9 2·45 750 13¾ 2·2 600
2 14 2·5 800 1 10 2·5 800 14½ 2·3 650
3 ½ 2·55 850 1 11 2·55 850 15½ 2·4 700
3 3 2·6 900 1 12 2·6 900 1 2·45 750
3 5½ 2·65 950 1 13 2·65 950 1 ½ 2·5 800
3 8 2·7 1000 1 14 2·7 1000 1 1¼ 2·55 850
3 10 2·75 1050 1 15¼ 2·75 1050 1 2 2·6 900
3 12 2·8 1100 2 ½ 2·8 1100 1 2¾ 2·65 950
3 14 2·85 1150 2 1¾ 2·85 1150 1 3½ 2·7 1000
4 2·9 1200 2 3 2·9 1200 1 4 2·75 1050
4 5 3· 1300 1 4¾ 2·8 1100
4 15 3·2 1500 1 5¼ 2·85 1150
5 10 3·4 1700 1 6 2·9 1200
* The Shells were filled with sand.
Part 2 of 2
5½ INCH BRASS. 4⅖ INCH BRASS.
Weight 1 cwt. 1 qr. 10 lb. Weight 3 qrs. 19 lb.
Shell filled 16 lb. Shell filled 8 lb.
Burst. powder 10 oz. Burst. powder 5 oz.
Blowing powder ½ oz. Blowing powder ½ oz.
Eleva- Eleva-
Charge. Fuze. Range. Charge. Fuze. Range.
tion. tion.
degs. lb. oz. in. yds. degs. lb. oz. in. yds.
15 6 ·7 350 15 4 8 ·8 450
7 ·75 400 4 12 ·85 500
7 8 ·8 450 25 4 1·1 540
8 ·85 500
25 5 8 1·1 480
45 4 8 300 45 2 6 1·65 300
4 12 350 2 9 1·7 350
5 1·75 400 2 12 1·75 400
5 4 1·8 450 3 1·8 450
5 8 1·85 500 3 4 1·85 500
5 12 1·9 550 3 8 1·9 550
6 1·95 600 3 12 1·95 600
Greatest Charges, and Ranges.
Elevation 45 30 20 15 10 degrees.
Distance 12 13 21 30 40 feet.
P A R T V.
STORES, IMPLEMENTS, COMBUSTIBLES, ETC.,
REQUIRED IN BATTERIES.[9]
BALLS, LIGHT.
Composition.
lb. oz. lb. oz.
Saltpetre, pulverized 6 4 Rosin, pounded 1 14
Smoke balls are fired from mortars to suffocate the men in mines,
&c., or to prevent them continuing their work. They are also used to
conceal manœuvres, &c., from an enemy.
Smoke balls burn from 25 to 30 minutes.
Composition.
lb. oz. lb. oz.
Corned mealed powder 5 0 Swedish pitch 2 0
Saltpetre, pulverized 1 0 Tallow 0 8
Sea coal 1 8
To construct hollow Globes, or Cases for Light Balls, &c.
The canvas, or paper, may be formed in the following manner,
viz.:—With radius of half the intended calibre, describe the circle a b
c d (vide Figure 20, Practical Geometry), and divide the same into
four equal parts. From b with radius a b describe arc a e, from a with
radius a b describe arc b e, and from e with radius e a describe arc a b.
Eight pieces, as e a b, will form a ball nearly, the edges being brought
close together.
CARCASSES.
Charge Dimensions.
Nature of Ordnance. of Circumference.
powder. Length.
Superior. Inferior.
GUNS, IRON. lb. oz. ft. in. ft. in. ft. in.
68 Pounder 18 1 8·6 1 1
56 20 1 10· 1 3· 1 3·
” 16 1 10· 1 1
” 14 1 10· 11·3 11·3
” 10 1 10· 9· 9·
” 6 1 10· 7·2 7·2
42 14 1 11·1 1 9·4 1 9·4
32 10 1 9·8 1 7·9 1 7·9
24 8 1 6·3 1 5·6 1 5·6
18 6 1 7· 1 4·5 1 4·5
12 4 1 4·5 1 2·5 1 2·5
9 3 1 2·2 1 1· 1 1·
6 2 1 1·1 1 1·5 1 1·5
12 Inch 12 1 6·5 1 6·5 1 2·
10 12 1 5·5 1 3· 1
8 10 1 7· 1 1·5 10·
GUNS, BRASS.
{Medium 4 1 4·5 1 2·5 1 2·5
12 Pr.
{Light 3 1 1·5 1 2·5 1 2·5
9 2 8 1 1·1 1 1· 1 1·
{Heavy 2 1 2·2 11·5 11·5
6
{Light 1 8 11·2 11·5 11·5
{Heavy 1 9·7 9· 9·
3
{Light 12 9· 9· 9·
HOWITZERS.
{10 Inch 7 1 1·8 1 3·8 9·7
Iron.
{ 8 4 1 1·7 1 1·2 7·