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Yucun Zhou
Study on
Fabrication and
Performance of
Metal-Supported
Solid Oxide Fuel
Cells
Springer Theses
The series “Springer Theses” brings together a selection of the very best Ph.D.
theses from around the world and across the physical sciences. Nominated and
endorsed by two recognized specialists, each published volume has been selected
for its scientific excellence and the high impact of its contents for the pertinent field
of research. For greater accessibility to non-specialists, the published versions
include an extended introduction, as well as a foreword by the student’s supervisor
explaining the special relevance of the work for the field. As a whole, the series will
provide a valuable resource both for newcomers to the research fields described,
and for other scientists seeking detailed background information on special
questions. Finally, it provides an accredited documentation of the valuable
contributions made by today’s younger generation of scientists.
Study on Fabrication
and Performance
of Metal-Supported Solid
Oxide Fuel Cells
Doctoral Thesis accepted by
Chinese Academy of Sciences, Shanghai, P.R. China
123
Author Supervisor
Dr. Yucun Zhou Prof. Shaorong Wang
Shanghai Institute of Ceramics Shanghai Institute of Ceramics
Chinese Academy of Sciences Chinese Academy of Sciences
Shanghai Shanghai
P.R. China P.R. China
v
vi Supervisor’s Foreword
Part of Yucun Zhou’s research has been published in high-impact journals such
as Advance Energy Materials, Journal of Power Sources, and Journal of The
Electrochemical Society, etc. The publication of this thesis in Springer is believed
to promote scientific research in the community of materials science and technology
in relation to SOFC.
(1) Yucun Zhou, Xianshuang Xin, Junliang Li, Xiaofeng Ye, Changrong Xia,
Shaorong Wang, Zhongliang Zhan, Performance and degradation of
metal-supported solid oxide fuel cells with impregnated electrodes, Int.
J. Hydrogen Energy, 2014, 39, 2279–2285.
(2) Yucun Zhou, Chun Yuan, Ting Chen, Xie Meng, Xiaofeng Ye, Junliang Li,
Shaorong Wang, Zhongliang Zhan, Evaluation of Ni and Ni–Ce0.8Sm0.2O2−d
(SDC) impregnated 430L anodes for metal-supported solid oxide fuel cells,
J. Power Sources, 2014, 267, 117–122.
(3) Yucun Zhou, Xiaofeng Ye, Junliang Li, Zhongliang Zhan, Shaorong Wang,
Metal-supported solid oxide fuel cells with a simple structure, J. Electrochem.
Soc., 2014, 161, F332–336.
(4) Yucun Zhou, Ting Luo, Xianlong Du, Jianqiang Wang, Wei Yang, Chunwen
Sun, Changrong Xia, Shaorong Wang, Zhongliang Zhan, High activity of
nanoporous-Sm0.2Ce0.8O2-d@430L composites for hydrogen electro-oxidation
in solid oxide fuel cells, Adv. Energy Mater., 2014, 4.
(5) Yucun Zhou, Ting Chen, Junliang Li, Chun Yuan, Xianshuang Xin, Guoyi
Chen, Guoshuan Miao, Weiting Zhan, Zhan Zhongliang, Wang Shaorong,
Long–term stability of metal–supported solid oxide fuel cells employing
infiltrated electrodes, J. Power Sources, 2015, 295, 67–73.
(6) Weiting Zhan, Yucun Zhou, Ting Chen, Guoshuan Miao, Xiaofeng Ye,
Junliang Li, Zhan Zhongliang, Wang Shaorong, Zhenyan Deng, Long–term
stability of infiltrated La0.8Sr0.2CoO3-d, La0.58Sr0.4Co0.2Fe0.8O3-d and
SmBa0.5Sr0.5Co2.0O5+d cathodes for low temperature solid oxide fuel cells, Int.
J. Hydrogen Energy, 2015, 40, 16532–16539.
(7) Yucun Zhou, Da Han, Chun Yuan, Minquan Liu, Ting Chen, Shaorong Wang,
Zhongliang Zhan, Infiltrated SmBa0.5Sr0.5Co2O5+d cathodes for metal–sup-
ported solid oxide fuel cells, Electrochim. Acta, 2014, 149, 231–236.
(8) Yucun Zhou, Hao Wu, Ting Luo, Jianqiang Wang, Yixiang Shi, Changrong
Xia, Shaorong Wang, Zhongliang Zhan, A Nanostructured Architecture for
Reduced-Temperature Solid Oxide Fuel Cells, Adv. Energy Mater., 2015, 5.
vii
Acknowledgements
I would like to thank my teachers, classmates, friends, and families for their
guidance, support, and help over the past five years.
Foremost, I would like to convey my sincere gratitude to my supervisor, Prof.
Shaorong Wang for his meticulous guidance and help. Professor Wang is not only a
wise, diligent, and insightful scholar and engineer, but also a modest and low-key
gentleman. Professor Wang invited me to the area of solid oxide fuel cells, provided
me with tremendous inspiration, encouragement, and support, and taught me to be a
qualified researcher. More importantly, he is a great mentor for my life and taught
me to be a real man. I admired him for his profound knowledge and noble per-
sonality. Nothing is enough to show my great appreciation to him. What I only can
do is following his footsteps, to be an aspiring researcher and a useful man.
In addition, I would like to thank Prof. Tinglian Wen for his kind help in my life
and research. I would like to thank Prof. Zhongliang Zhan for his guidance.
I am grateful to many people who have provided assistance in my research work
and brought me friendship and happiness in my daily life. They are Dr. Xiaofeng
Ye, Dr. Junliang Li, Dr. Le Shao, Dr. Da Han, Dr. Juan Zhou, Dr. Ting Luo,
Dr. Yadi Liu, Dr. Chun Yuan, Xie Meng, Dr. Xuejiao Liu, Dr. Jie Zou, Wenzhi
Pan, Dr. Tianyu Zhou, Dr. Yijie Zhou, Dr. Shan Yun, Dr. Haibo Wu, Zhengyi
Zhou, Zhencheng Zhang, Qiang Zhou, Minquan Liu, Guoyi Chen, Xixiang Li,
Guoshuan Miao, Xiaofeng Tong, Ting Chen, Weiting Zhan, and Xiaona Ji.
I would like to thank many researchers and staff in Shanghai Institute of
Ceramics, Chinese Academy of Sciences, for their kind support and help. They are
Dr. Huaiwen Nie, Dr. Xianshuang Xin, Dr. Jian Shi, Fanrong Zeng, Jiqin Qian,
Chongying Zhong, Youpeng Chen, Leimin Liu, Hao Wu, Jun Lu, Yuxin Han, Yide
Sheng, Chucheng Lin, Zhiwei Zhou, Caifei Lu, Xueying Zhao, and Xinhong Lu.
I wish them every success in the future.
I would like to give the highest appreciation to my parents. They raised me by
their hard work. I have learnt many life skills and inherited many excellent moral
ix
x Acknowledgements
1 Research Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Solid Oxide Fuel Cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1.1 Introduction of Solid Oxide Fuel Cell . . . . . . . . . . . . . . . . 1
1.1.2 Operating Principle of Solid Oxide Fuel Cell . . . . . . . . . . 2
1.2 Metal-Supported Solid Oxide Fuel Cell . . . . . . . . . . . . . . . . . . . . 3
1.2.1 Introduction of Metal-Supported Solid Oxide
Fuel Cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2.2 Choice of the Metal Support . . . . . . . . . . . . . . . . . . . . . . 6
1.2.3 Materials and Fabrication Techniques of Electrolytes . . . . . 7
1.2.4 Anode Issues and Corresponding Strategies . . . . . . . . . . . . 8
1.2.5 Cathode Issues and Corresponding Strategies . . . . . . . . . . 10
1.3 Scope of This Thesis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2 Fabrication and Investigation of Intermediate-Temperature
MS–SOFCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.2 Experimental Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.2.1 Technical Route . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.2.2 Fabrication of Symmetric and Single Cells . . . . . . . . . . . . 17
2.2.3 Material Characterizations . . . . . . . . . . . . . . . . . . . . . . . . 18
2.2.4 Electrochemical Measurements . . . . . . . . . . . . . . . . . . . . . 18
2.3 Results and Discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.3.1 Investigation of Infiltrated LSFSc–YSZ Cathodes . . . . . . . 19
2.3.2 Investigation of Infiltrated Ni–430L Anodes
and the MS–SOFCs . . . . . . . . . . . . . . . . . . . . . . . ...... 24
xi
xii Contents
Fuel cells are electrochemical energy conversion devices which directly convert the
chemical energy in the fuels (e.g., hydrogen, methane) into electricity. Unlike other
types of chemical batteries, in which the chemical energy for electricity conversion
is obtained by consuming the electrode materials, the chemical energy in fuel cells
is derived from the reaction energy of fuels and oxidants. Thus, fuel cells can be
regard as “chemical generators”, which can generate electricity uninterruptedly by a
sustained supply of fuels and oxidants. Some characteristics of fuel cells are list here
[1, 2]:
(1) High efficiency: Since no combustion reaction or transmission equipment is
needed in the energy conversion process for the fuel cells, the efficiency is not
limited by the Carnot cycle, and the power generating efficiency can be as high
as 40–65%. If combined with heat, the efficiency can reach ˃90%.
(2) Environmentally friendly: The energy conversion process of the fuel cells is
achieved by the electrochemical process without combustion reaction or
moving component, thus no noise, dust or toxic gases like SOx, NOx generated.
(3) Flexibility of scale and usage: Different from traditional batteries, in which the
power and capacity are often convoluted, fuel cells allow easy independent
scaling between power and capacity, thus scale well from the 1–W range to the
megawatt range. Due to the flexibility of output power and scale, fuel cells have
a wide application from small portable power source to large fixed power
station.
Fuel cells are composed of a porous cathode where the reduction reaction of the
oxidants (e.g., oxygen) occurs, a dense electrolyte providing ionic conducting, and
a porous anode where the oxidation reaction of the fuels happens. In general, the
property and the application of the fuel cells are determined by the property of the
electrolytes. Based on different types of electrolytes, fuel cells can be divided into
Alkaline Fuel Cell (AFC), Proton Exchange Membrane Fuel Cell (PEMFC),
Phosphoric Acid Fuel Cell (PAFC), Molten Carbon Fuel cell (MCFC) and Solid
Oxide Fuel Cell (SOFC). The SOFC consists of a ceramic, oxide ionic conducting
electrolyte sandwiched by a ceramic anode and a ceramic cathode. The key features
of the SOFC are its all solid state construction and high operating temperature
(600–1000 °C). The combination of these features leads to a number of distinctive
and attractive attributes for the SOFC including noble metals free, no leakage or
corrosion risk of the liquid electrolyte, cell and stack design flexibility, multi-fuel
capability (including hydrocarbon fuels), and high efficiency [3–6]. The SOFC has
been considered for a broad spectrum of power generation applications, including
power systems ranging from watt range to megawatt range, e.g., Auxiliary Power
Unit (APU) for vehicles, Combined Heat and Power (CHP) system for buildings,
and large-scale power plants. Due to these merits, the SOFC has became one of the
most consistent developed fuel cells (1950s to nowadays), and has demonstrated its
commercial potential in the past several years.
The operation principle of a SOFC is schematically shown in Fig. 1.1. During the
operating process of a SOFC, oxygen is adsorbed on the surface of the porous
cathode and reduced into oxide ions under the presence of electrons from an
external circuit. These oxide ions migrate through the dense solid electrolyte to the
anode side driven by the oxygen chemical potential gradient. In the porous anode,
oxide ions react with fuels, H2 or CO, to produce H2O or CO2, and the released
electrons flow to the external circuit.
When using hydrogen as the fuel, reaction in the anode is:
O2 þ 4e ! 2O2 ð1:2Þ
The open-circuit voltage, EOCV, of the cell can be calculated from the free energy
change, DG, of the electrochemical reaction or from the partial pressure of the
oxygen PO(c) at the cathode and PO(a) at the anode:
EOCV ¼ DG=nF ¼ ðRT=nFÞ ln PO ðcÞ=PO ðaÞ ð1:4Þ
including: high stability of the structure and performance, good redox tolerance and
facile fabrication.
For the AS–SOFC, a thick anode (300–1000 µm) is used to support the whole
cell and the thickness of the electrolyte can be reduced to less than 50 µm. By using
a thin electrolyte, the ohmic resistance of the fuel cell is reduced significantly,
allowing the operation of an AS–SOFC at the intermediate temperatures (600–
800 °C). In addition, reduced operating temperatures allow for the application of a
wider range of materials and more cost-effective fabrication process, particularly in
relation to the interconnectors and BOP [7].
Compared with the AS–SOFC, the CS–SOFC shows a much better redox tol-
erance due to the thinner anode which can avoid the significant volume change of
1.2 Metal-Supported Solid Oxide Fuel Cell 5
power generation systems [23]. However, before the successful commercial of the
MS–SOFC, there are still a number of challenges to be solved, e.g., the densifi-
cation issue of the ceramic electrolyte, oxidation of the metal support, elements
inter-diffusion between the FeCr substrate and the Ni-containing anode, and Cr
poisoning issue of the cathode.
The selection of proper metal supports is critical for the successful fabrication and
stable operation of a MS–SOFC. In general, metal supports for a MS–SOFC should
fulfill the following requirements: (1) high mechanical strength, (2) high electrical
conductivity, (3) good high–temperature oxidation and corrosion resistance under
the SOFC operating environment (600–800 °C, oxidizing and reducing atmo-
spheres), (4) matched thermal expansion coefficients (TECs) with other cell com-
ponents, (5) good manufacturability, (6) low cost.
Metals, especially chromia-forming alloys have been widely investigated as
interconnect materials for SOFCs. Due to the similar operating condition and
requirement, in principle, the selection of proper metal supports can refer to that of
metal interconnects. The most widely used alloys for the interconnects are com-
posed of Cr–Fe–Ni three phases [24]. Specifically [25, 26]: chromium based alloys
have an excellent high-temperature oxidation resistance (900–1000 °C) due to the
high-conductive protective oxides generated on the surface. However, the high
chromium content in the Cr based alloys will cause the issues like chromium
poisoning of cathode and excessive chromia growth. In addition, the Cr based
alloys are difficult and costly to fabricate. By reducing the Cr content, the Fe–
Cr-based alloys exhibit an enhanced manufacturability and a reduced cost. To
ensure the formation of a continuous, protective Cr2O3 scale, the critical minimum
Cr content is approximately 20–25%. Based on compositions, stainless steels are
usually divided into four groups: (i) ferritic steels, (ii) austenitic steels,
(iii) martensitic steels and (iv) precipitation hardening steels [24]. Among them, the
ferritic stainless steels, e.g., SS430L, SS440L and SS410L with a Cr content of 15–
30% are the most promising candidates for MS–SOFC applications due to the
matched TEC with those of other SOFC materials caused by their body-centered
cubic structure [14, 27–29]. Ferritic stainless steels also have good oxidation and
corrosion resistance, low cost and good manufacturability. The drawback of such
Fe–Cr-based alloys lies in their low mechanical strength. Austenitic stainless steels
with a Cr content higher than 30%, a Ni content of 8%, and trace Mo, Ti and N
have high mechanical strength, good oxidation resistance, good manufacturability,
and low cost. While the high TEC of such alloys affects their wide application in
MS–SOFCs. Compared with Fe–Cr-based alloys, Ni–Cr-base alloys always
demonstrate higher mechanical strength, better oxidation resistance and scale
electrical conductivity. However, as the austenitic stainless steels, a major drawback
1.2 Metal-Supported Solid Oxide Fuel Cell 7
of these alloys is their high TEC. In addition, Ni and Ni–Fe alloys which can be
easily fabricated by the well established manufacturing technology for SOFCs have
also been investigated as proper supporting materials for MS–SOFCs [30–32].
However, these materials have many disadvantages like poor redox resistance, high
cost, low oxidation resistance, and relatively low mechanical strength.
To date, a number of metals have been applied in MS–SOFCs as potential
supporting materials. It’s hard to say which will be the most promising one since
other factors like the configuration of the cell, materials of other components and
manufacturing techniques should also be taken into consideration.
Fig. 1.3 XRD patterns of the LSGM powder after calcining in 95% N2–5% H2 at: a 1000 °C and
b 1200 °C
8 1 Research Background
process of Fe, Ni, and Cr on the substrate/anode interface will occur during cell
fabrication as well as during electrochemical operation of the MS–SOFCs. The
diffusion process will bring two issues:
1. The diffusion of Ni from the anode to the FeCr substrate will alter the substrate
structure from the ferritic to the austenitic structure, leading to an increased TEC
of the substrate. The increased TEC can cause internal cracks, even structural
failure of the whole fuel cell. Furthermore, the oxidation resistance of the
substrate matrix will be changed by forming a new alloy and the long-term
stability will be influenced [41].
2. The diffusion of Fe and Cr from the substrate to the anode will convert the Ni
phase into a Ni-based alloy with relatively high Cr and Fe contents. This con-
version will inhibit the electrochemical activity of the Ni based anode, resulting
in an increased polarisation resistance and hence a decreased performance as
well as long term stability [41].
Brandner et al. investigated the interfacial diffusion behavior of elements
between the Crofer 22 APU alloy and the Ni layer, and the diffusion depth of Cr can
be as long as 70 lm into the Ni layer after the treatment at 1100 °C for 3 h [42].
Franco et al. reported that a diffusion depth of 15–20 lm for element Ni, Fe and Cr
was found after the 200 h operation of MS–SOFCs at 800 °C [41].
Several strategies have been explored to solve the Ni coarsening and elemental
mutual diffusion issues:
1. Low fabricating and operating temperatures. Using low-temperature
physical/chemical deposition techniques to fabricate MS–SOFCs can effec-
tively avoid the Ni coarsening and elemental diffusion issues [43, 44]. As
reported by the Ceres Power, dense ceria based electrolytes can be achieved at
only 1000 °C, at which the oxidation of metal supports and coarsening of Ni
based anodes can be greatly inhibited [45]. Furthermore, due to the low oper-
ating temperature of 600 °C, elemental diffusion behavior is not obvious, thus a
long-term stability of the performance can be guaranteed.
2. Alternative anode designs. Placing the metal support in the cathode side is
another way to solve the elemental diffusion issue. Waldbillig et al. deposited a
LSM–YSZ cathode layer onto the porous SS430L support, followed by the YSZ
electrolyte layer and the NiO–YSZ anode layer onto the cathode. This strategy
can avoid the diffusion issue between the metal support and the Ni based anode
[46]. However, Cr poisoning of the cathode materials will be another serious
issue.
3. Diffusion barrier layers. Insertion of a diffusion barrier layer (DBL) like CeO2
and La0.6Sr0.2Ca0.2CrO3 between the metal support layer and the anode layer has
been widely explored as a solution to Ni and Fe/Cr inter-diffusion [41, 42, 47,
48]. As reported, with a DBL, the degradation of a MS–SOFC has been reduced
from ˃20% (without a DBL) to less than 1% when operated at 800 °C and 0.7 V
during the initial 1000 h [41]. For a DBL, besides the diffusion blocking effect
of Fe, Cr and Ni, it should have an appropriate porosity, a good electronic
10 1 Research Background
In this thesis, we aim to develop novel MS–SOFCs using low-cost and mechanical
robust stainless steels (430L) replacing the ceramic materials as the supports for
SOFCs. In order to solve the issues during the cell fabrication and operation pro-
cesses, and enhance the electrochemical performance and stability of MS–SOFCs, a
“tape casting-sintering-infiltrating” method and a “micro-nano” structure were
developed. Besides, the structure-performance relationship of the electrodes, reac-
tion kinetics of the electrodes and degradation mechanisms of the fuel cells were
also investigated.
1. Fabrication and investigation of intermediate-temperature MS–SOFCs. In order
to enhance the performances of intermediate-temperature MS–SOFCs (600–
800 °C), La0.6Sr0.4Fe0.9Sc0.1O3−d (LSFSc) cathode and Ni-based anode mate-
rials were applied by the infiltration method to reduce the polarization resis-
tances of cathodes and anodes, respectively. The structure, phase and
morphology of the electrodes have been characterized; the loading, heat-treating
temperature and composition of the infiltrated electrodes have been optimized;
the reaction kinetics of the electrodes and the degradation mechanism of the
MS–SOFCs have been studied.
2. Fabrication and investigation of low-temperature MS–SOFCs. In order to
enhance the performances of low-temperature MS–SOFCs (<600 °C), polar-
ization resistances and long-term stabilities of the infiltrated La0.8Sr0.2CoO3−d
(LSC)-scandia stabilized zirconia (SSZ), La0.58Sr0.4Co0.2Fe0.8O3−d (LSCF)-SSZ
and SmBa0.5Sr0.5Co2.0O5+d (SBSC)-SSZ cathodes were investigated. MS–
SOFCs with SBSC-SSZ cathodes have been fabricated and the electrochemical
performance, long-term stability and thermal shock resistance have been
evaluated.
3. Fabrication and investigation of MS–SOFCs with a symmetric configuration. In
order to simplify the structure and enhance the performance of the MS–SOFCs,
a symmetric configuration with “anode infiltrated 430L-electrolyte-cathode
infiltrated 430L” was developed. Reaction kinetics of the cathode, and the
electrochemical performance and stability of the MS–SOFCs have been
evaluated.
12 1 Research Background
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14 1 Research Background
2.1 Introduction
Metal-supported solid oxide fuel cells (MS–SOFCs) offer many advantages like
excellent structural robustness and stability, high tolerance toward rapid thermal
cycling, easy stack assembling as well as low materials cost over the conventional
all-ceramic structured solid oxide fuel cells (SOFCs) [1–3]. Such advantages benefit
from the mechanically robust, electrically and thermal conductive metals applied in
the metal-supported construction. However, employing metals, e.g., stainless steel
as the support may bring a number of challenges to the cell fabrication processes,
especially the densification of electrolytes and the fabrication of electrodes.
Densification of electrolyte materials like yttria stabilized zirconia (YSZ)
requires high temperatures (usually above 1200 °C). However, serious oxidation of
the metal substrate will happen at the high sintering temperatures. Co-firing the
metal support and electrolyte in a reducing atmosphere can solve the problem, while
electrolytes like doped ceria and strontium and magnesium doped lanthanum gallate
(LSGM) are not stable under the reducing atmosphere at high temperatures.
Meanwhile, elements inter-diffusion between the ferritic FeCr substrate and
nickel-containing anode, e.g., iron and chromium from the ferritic substrate into the
anode and nickel from the anode into the ferrite is a serious problem resulting in the
low power density and rapid performance degradation of MS–SOFCs [4, 5].
Furthermore, fabrication of the cathode layer is also challenging for MS–SOFCs
since the commonly used cathode materials such as La1−xSrxMnO3−d (LSM) and
La1−xSrxCo1−yFeyO3−d (LSCF) would decompose when sintered at high tempera-
tures in a reducing atmosphere that is required to protect the stainless steel
substrates from excessive oxidation. Such processing challenges make the elec-
trochemical performance and stability of the most MS–SOFCs much lower than
those of the traditional all-ceramic structured SOFCs. Even though techniques like
plasma spray and pulsed laser deposition (PLD) are applied to the MS–SOFCs
preparation processes, such methods would either increase the fabrication costs or
sacrifice the cell performances [6–11].
Due to the above issues, most state of the art MS–SOFCs operate at temperatures
around 800 °C, these high temperatures may cause problems like substrate oxidation
and performance degradation. How to reduce the operation temperature of MS–
SOFCs with YSZ electrolyte to intermediate-temperatures (600–800 °C) via a simple
and low-cost method is a real problem. In recent years, the infiltration method has
been applied into the manufacture of MS–SOFCs [1, 12–14]. This method involves
preparing a porous backbone, e.g., yttria-stabilized-zirconia (YSZ) backbone which
has been sintered at a high temperature (around 1300 °C). The second component of
the electrode is then introduced into the porous backbone by infiltrating and subse-
quent oxidizing or reducing at a low temperature (350–850 °C). The infiltration
method not only avoids the high-temperature process but also enables promising cell
performances for the resulting nano-structured catalysts.
Here we design a novel MS–SOFC based upon tri-layers-porous 430L substrate |
dense YSZ electrolyte | porous YSZ backbone-with Ni/Ce0.8Sm0.2O2−d (SDC)/
Ni–SDC catalysts infiltrated into the porous 430L substrate as the anode and
La0.6Sr0.4Fe0.9Sc0.1O3−d (LSFSc) catalysts infiltrated into the porous YSZ backbone
as the cathode, respectively. This simplified tri-layer-structure not only reduces the
cell manufacturing processes but also eliminates the resistances caused by addi-
tional barrier layers. Moreover, since the active electrode catalysts are deposited
into the pre-sintered backbones at relatively low temperatures, problems like ele-
mental inter-diffusion and stainless steel oxidation could be avoided.
The schematic of the technical route for the manufacturing of MS–SOFCs is shown
in Fig. 2.1. Firstly, green tapes based upon tri-layers-metal support (pore formers
containing) | YSZ electrolyte | YSZ electrolyte (pore formers containing) were
fabricated by the tape casting and laminating techniques. Secondly, the green tapes
were co-sintered at a high temperature (around 1300 °C) under the reducing
atmosphere and a structure of “porous metal support | dense YSZ electrolyte |
porous YSZ” was obtained. Thirdly, precursor solutions of the anode and cathode
materials were infiltrated into the porous metal support and the porous YSZ layer,
respectively. Lastly, a low-temperature heat treatment (350–850 °C) was conducted
to convert the precursors into nano particles acting as active electrode materials for
the MS–SOFCs.
2.2 Experimental Section 17
Fig. 2.1 Schematic of the production process for the manufacturing of MS–SOFCs
For single cell preparation, commercial 430L stainless steel powder (−400 mesh,
Jing-yuan Powder Material Co., Ltd, China) and 8YSZ powder (Tosoh
Corporation, Japan) were used as starting materials. The slurry for tape casting was
ethanol based which contained pore-forming agent, dispersing agent, binder,
plasticizer and other organic additives, in addition to powders. The simple tri-layer
structure of porous 430L | YSZ electrolyte | porous YSZ backbone was produced by
laminating tape cast green tapes and subsequent co-firing at 1300 °C for 4 h in a
reducing atmosphere (5% H2/95% N2). Symmetric anode and cathode cells were
prepared similarly, based upon “porous 430L | YSZ electrolyte | porous 430L” and
“porous YSZ | YSZ electrolyte | porous YSZ”, respectively. Both the symmetric
anode and cathode cells were supported by a dense YSZ electrolyte with the
thickness of 200 µm. For the symmetric anode cell, the thickness of the porous
430L was 80 µm. While for the symmetric cathode cell, the thickness of the porous
YSZ was 40 µm.
For cathode catalysts, LSFSc particles were introduced into the porous YSZ
backbones by infiltrating aqueous solutions containing stoichiometric amounts of La
(NO3)3, Sr(NO3)2, Fe(NO3)3 and Sc(NO3)3, where citric acid was also added at a 1:1
molar ratio to metal ions. After drying, heat treatment was conducted at 850 °C in a
reducing atmosphere of 5% H2–95% N2 for 2 h to convert these salts into metal
oxides without excessive oxidation of the 430L substrate. While for the anode, Ni
(NO3)2, Sm(NO3)3 and Ce(NO3)3 aqueous solution in stoichiometric ratios (the mass
ration of SDC:Ni = 8:2/1:0/0:1) was also introduced into the porous 430L support
by the infiltration method after the cathode preparation. Heat treatment of the anode
catalysts was conducted at 600 °C. The loadings of infiltrated catalysts were con-
trolled by a micro-liter syringe each time and the infiltration/heat treating cycle was
Exploring the Variety of Random
Documents with Different Content
AMBROISE THOMAS
Ambroise Thomas was born in Metz on the fifth day of August, 1811.
He was the son of a musician and received his first instruction in
music from his father. In his earliest childhood he developed a talent
for music and when only four years of age he began his musical
studies. Three years later he had instruction on the violin and piano,
for which latter instrument he manifested a special gift, and he was
already an excellent performer on it, when, in 1828, at the age of
seventeen, he was admitted to the Paris Conservatoire and became
the pupil of Zimmermann in piano playing, of Dourien for harmony,
and of Lesueur for composition. Kalkbrenner, then in the height of
his fame, took a great interest in the boy and aided his study of the
piano, while Barbereau gave him lessons in counterpoint. He was a
diligent student, and one year after his entrance to the Conservatoire
he won the first prize for piano playing. The year following, he
carried off the first prize for harmony, and two years later the Grand
Prix was awarded him; and when only twenty-one, he went to Italy at
the expense of the State, remaining there for the prescribed three
years, and studying conscientiously. During this period he wrote a
string quintet; a quartet for strings; a trio for pianoforte, violin, and
’cello; a fantasia for pianoforte and orchestra; a fantasia on Scotch
melodies, for piano; six capriccios in the form of waltzes, for piano;
two nocturnes for piano, a rondo for four hands, for the same
instrument; six Italian songs; three motets, with organ, and a
requiem, with orchestra. These works were all published, as was also
his prize cantata “Hermann and Ketty.” They are now forgotten, but
they were then evidences of great industry and of a leaning in the
direction of what was most worthy in the art into which the young
musician had been born, and they attracted earnest critical attention.
He returned to Paris early in 1836, and at once sought for a
hearing at the Opéra Comique, the first ambition of a young French
composer. He did not have long to wait, for in August, 1837, his one-
act opera, “La Double Echelle,” was performed, and so favorably
received that he obtained a firm foothold at the opera house and
produced there “Le Perruquier de la Régence,” three acts (1838); “Le
Panier Fleuri,” one act (1839). In the meanwhile, encouraged by his
success, he aspired to the Académie, and in 1839 produced there, in
collaboration with Benoist, La “Gipsy,” a ballet in two acts. He also
composed for the same establishment “Le Comte de Carmagnola”
(1841); “Le Guerillero” (1842); and “Betty,” a ballet in two acts
(1846). None of these was successful. At that time Auber, Halévy,
Meyerbeer and Donizetti were composing for the Académie, and it
was not easy for a young artist to hold his own against them. Thomas
had not neglected the Opéra Comique, for which he wrote “Carline”
(1840); “Angélique et Médor” (1843); “Mina” (1843), all of which
failed to make any favorable impression on the public. Discouraged
by the lack of success that attended his efforts, he ceased to write for
the lyric stage, and for five years remained silent. When he was heard
again it was in “Le Caïd,” a three-act comic opera, which was
produced in 1849, and achieved a brilliant success, making a tour of
Europe. It was followed in 1850 by “Le Songe d’une nuit d’été,” in
three acts. This opera was no less fortunate in the reception accorded
it, and at once gave Thomas a foremost place among the young
French composers of the day. Then came “Raymond,” three acts
(1851); “La Tonelli” (1853); “La Cour de Célimène” (1855); “Psyché”
(1857); “Le Carnaval de Venise” (1857); “Le Roman d’Elvire.” Some
of these obtained slight temporary success, but not one of them won
the popularity that attended “Le Caïd” and “Le Songe.” Again
Thomas retired from view, and this time it was six years before he
produced another opera.
In 1851 he became a member of the Institute, and in 1852,
Professor of Composition in the Conservatoire. Up to this time
Thomas had distinguished himself as a fluent and refined melodist,
and by his piquant orchestration; he was also noted as a master of
musical comedy. Nevertheless he had not yet been able to win for
himself a rank equal to that of Auber, and in French comic opera, “Le
Maçon,” “Fra Diavolo,” “Le Domino Noir,” and “Les Diamants de la
Couronne,” which had been composed before Thomas went into his
second seclusion, still surpassed all that the latter had produced, and
survive to this day, while, with the exception of “Le Caïd,” none of
Thomas’s operas antecedent to 1850 are ever performed.
In 1866 “Mignon” was heard, and Thomas at once leaped to world-
wide fame. The work had an overwhelming success, and has been
given in every opera house in the world. Two years later this
masterpiece was followed by “Hamlet,” which was equally successful
in France, though it has not, elsewhere, proved as popular as
“Mignon.” On the strength of these two fine operas he was
appointed, in 1871, to fill the position of Director of the
Conservatoire, left vacant by the death of Auber. His other
compositions, not yet mentioned, are a cantata composed for the
inauguration of a statue to Lesueur (1852); a “Messe Solennelle”
(1857); a “Marche Réligieuse” (1865); “Hommage à Boïeldieu,”
composed for the centenary of Boïeldieu (1875), and many part
songs, among them “La Vapeur,” “Le Chant des Amis,” “Le Tyrol,”
“France,” “L’Atlantique,” “Le Carnaval de Rome,” “Le Traineaux,”
“Le Temple de la Paix,” “La Nuit du Sabbat,” some of which are
works of the highest merit, in their order. In 1874 was produced
“Gille et Gilleton,” a one-act comic opera, written, however, in 1861.
“Psyché” was revived in 1878 with additions, but though the music is
full of graceful beauty, and was warmly praised, it made no marked
impression on the general public. After “Hamlet,” Thomas did not
bring forward another opera for fourteen years, and then he made
another brilliant success with “Françoise di Rimini” (1882), in which
was some of the finest music he had ever written, especially in the
prologue and in the fourth act. He was now seventy-one years of age,
and could well rest on the laurels he had won. From that date until
the present (1893), he has produced no new lyric work, his only
contribution to the stage of the opera being a ballet founded on “The
Tempest,” by Shakespeare (1889), which, though remarkable as the
effort of a man seventy-eight years old, was not destined to be
numbered among his successes. In fact, with this work his career as a
composer appears to have ended. He received the grand Cross of the
Legion of Honor in 1880. At the age of eighty-two, he is still fulfilling
his duties at the Conservatoire, in which institution he has worked
many important and useful reforms. He has improved the method of
instruction, has instituted lectures on the general history of music;
has founded an orchestral class and compulsory vocal classes for
reading at sight, and has raised the standard of solfeggio teaching.
Not only this, but he has been largely instrumental in increasing the
salaries of the professors, and has enlarged the prosperity of the
institution until it has reached a point that makes it almost self-
paying. Thomas has lived a wholly artistic life and has, fortunately,
escaped most of the severer trials experienced by the majority of
those who have devoted themselves to that branch of his art which
has brought him fame and competence. He is given to physical
exercise, is fond of country life, has a villa at Argenteuil and an island
home at Zillieo, in Brittany. He is not without literary talent and his
tastes are refined. He is an enthusiastic collector of bric-a-brac, and
rarely fails attendance at any of the more important auctions at the
Hotel Druot.
Alexandre César Léopold Bizet was born in Paris, Oct. 25th, 1838.
His godfather called him “Georges,” and as “Georges,” Bizet is known
to the world at large.
The father of Bizet was an artisan, who, at the age of twenty-five,
studied music, and became a teacher of singing. He outlived his son.
The mother was a sister of the wife of Delsarte. She was a pianist of
ability, a “first prize” of the Conservatory. From her Bizet learned the
alphabet and musical notation. From his father he learned the use of
the pianoforte, and the elements of harmony.
The boy did not wish to be a musician; he hankered after the
literary life. “When I was a child,” Bizet told Gallet, “they hid my
books to keep me from abandoning music for literature.”
Although he was not of the required age, Bizet passed brilliantly, in
his tenth year, the entrance-examination of the Conservatory, where
he studied the pianoforte under Marmontel, the organ under
Benoist, counterpoint and fugue under Zimmermann; and after the
death of the latter, he studied composition under Halévy. He won a
prize before he was eleven years old, the first of many prizes:—
First solfeggio prize (1849); second pianoforte prize (1851), and
the first pianoforte prize (1852); first “accessit d’orgue” (1853),
second prize (1854), first prize (1855); second prize in fugue (1854),
first prize (1855); second “grand prix de Rome” of the Institute
(1856), and first “grand prix” (1857).
In 1856 Offenbach, manager of the Bouffes-Parisiens, proposed a
competition in operetta. The libretto was “Doctor Miracle.” Seventy-
eight composers appeared; six were found worthy, and the prizes was
awarded ex aequo, to Bizet and Lecocq. The music of the latter was
first heard April 8th, 1857; the music of Bizet was heard April 9th.
The public was impartially cold.
Toward the end of 1857 Bizet started on his journey to Rome. He
journeyed leisurely, and entered the city Jan. 28, 1858. It was in 1859
that he sent, according to rule, a composition to the “Académie des
Beaux-Arts”; it was not a mass however; it was an operetta in Italian:
“Don Procopio,” in two acts. The reviewer, Ambroise Thomas,
praised the ease, the brilliancy, “the fresh and bold style” of the
composer, and he deplored the fact that Bizet had not given his
attention to a work of religious character. The score of this operetta
is lost. In 1859 Bizet traveled in Italy and obtained permission to
remain in Rome during the one year, that, according to tradition,
should be spent in Germany. He sent to the Académie “Vasco de
Gama,” a descriptive orchestral composition with choruses; three
numbers of an orchestral suite; and, if Pougin is correct, an operetta
in one act, “La Guzla de l’Emir”; but Pigot claims that this latter work
was not begun until after the return to Paris.
He returned and found his mother on her deathbed. He was
without means, without employment; and he was crushed by the
death of the one for whom he was eager to work day and night. He
once wrote to her from Rome, “100,000 francs, the sum is nothing!
Two successes at the Opéra Comique! I wish to love you always with
all my soul, and to be always as to-day the most loving of sons.”
He was a “prix de Rome,”—too often an honor that brings with it
no substantial reward. He was a “prix de Rome,” as was the
unfortunate described by Legouvé:
“Listen to the wretched plight
Of a melancholy man,
A young man of sixty years,
Whom they call ‘un prix de Rome.’”
Burning with desire to write for the operatic stage, he gave music
lessons. Dreaming of dramatic situations and grand finales, he made
pianoforte arrangements of airs from operas written by others.
The Count Walewski granted Carvalho, the manager of the
Théâtre-Lyrique, a subsidy of 100,000 francs, on the condition that
an important work by a “prix de Rome” should be produced each
year. Bizet was the first to profit thereby. He wrote the music for
“The Pearl Fishers.” The text was by Carré and Cormon, and the
opera was produced with gorgeous scenic setting, Sept. 30, 1863. The
opera was given eighteen times, and it was not sung again in Paris
until 1889, at the Gaité, and in Italian, with Calvé and Talazac, when
it was only heard six times.
It is stated in Pigot’s “Bizet et son Œuvre” that Blau and Gallet
wrote a libretto, “Ivan, the Terrible,” which was set to music by Bizet
in the style of Verdi. Gallet says that neither he nor Blau wrote a
word of such a libretto.
In 1866 Bizet worked at the orchestral composition which three
years later was played at a Concert Pasdeloup and was then called
“Souvenirs de Rome”; he temporarily abandoned it on the receipt of
a libretto by Saint-Georges and Adenis, founded on Sir Walter Scott’s
“The Fair Maid of Perth.” While he composed the music of this
opera, he supported himself by giving lessons, correcting proofs,
arranging dance music for orchestra, and writing songs. He often
worked fifteen or sixteen hours a day. His letters of this year end
with one and the same cry: “I must make my living.” This pursuit of a
living brought early death.
The score of “The Fair Maid of Perth” was finished in six months,
but the opera was not produced at the Théâtre-Lyrique until the 26th
of December, 1867. There were twenty-one representations. In 1890
there were eleven representations at the Eden Theatre (Théâtre-
Lyrique).
It was in 1867 that Bizet wrote the first act of “Malbrough,” an
opérette bouffe, which was given at the Athénée. In 1868 or 1869 he
wrote the music of an opérette-vaudeville, “Sol-si-ré-pif-pan,” for the
Menus-Plaisirs, and he did not sign the score.
It was also in 1867 that he appeared as a writer on musical
subjects. His first and last article was published in the first number
of the Revue Nationale, Aug. 3rd. His pseudonym was “Gaston de
Betzi.”
And then Bizet busied himself in the completion of “Noah,” a
biblical opera left unfinished by Halévy; in arranging operas for
pianoforte solo; in original compositions for the pianoforte, as his
“chromatic variations.” He wrote music for the text of “The Cup of
the King of Thule”; he called it “wretched stuff” and destroyed it. His
“Souvenir de Rome, fantaisie symphonique” was played at a Concert
Populaire in 1869. In that same year, June 3rd, he was married to
Geneviève Halévy, the daughter of the composer. After the invasion
of France, Bizet served in the National Guard, and his letters during
those bloody days reveal the depth of his patriotism and his disgust
at the incompetence and corruption in high places.
In 1872 (May 22) a little work in one act was brought out at the
Opéra Comique. It was called “Djamileh”; the text was by Gallet, the
music was by Bizet. It was given ten or eleven times; and Saint-
Saëns, infuriated at the Parisian public, wrote biting verses:
“The ruminating bourgeois, pot-bellied and ugly, sits in his narrow
stall, regretting separation from his kind; he half-opens a glassy eye,
munches a bon-bon, then sleeps again, thinking that the orchestra is
a-tuning.”
Carvalho, manager of the Vaudeville, dreamed of reviving the
melodrama. He first caught his playwright, Daudet; he secured Bizet
as the musician; the result was “L’Arlésienne,” which was first
produced Oct. 1, 1872. The music included twenty-four numbers,
orchestral and choral. The score was designed for the particular
orchestra of the Vaudeville. Bizet rearranged for full orchestra the
numbers that make up the Suite No. 1, and the Suite was first played
at a Concert Populaire Nov. 10, 1872. He also revised the other
numbers, and the revision was used at the revivals at the Odéon in
1885 and 1887. The Suite No. 2 was arranged by Ernest Guiraud.
The overture, “Patrie,” was first played at a Concert Populaire in
February, 1874. Bizet experimented with texts suggested for an opéra
comique; he finally chose “Carmen,” the text of which was drawn by
Meilhac and Halévy from a tale by Merimée. The opera was produced
at the Opéra Comique, March 3, 1875, with the following cast:
Carmen, Galli-Marié; Micaëla, Marguerite Chapuis; Don Jose,
Lhérie; Escamillo, Bouhy. It was about this time that Bizet was
decorated with the red ribbon of the Legion of Honor.
“Carmen” was no more successful than its predecessors. Bizet
mourned its failure. For some time he had fought bravely against
melancholy. At the age of thirty-six, he exclaimed, “It is
extraordinary that I should feel so old.” Attacks of angina had been
periodical for some years. He would jest at his suffering: “Fancy a
double-pedal, A flat, E flat, which goes through your head from ear to
ear.” He had abused his strength by over-work. Suddenly, at
midnight, he died in Bougival, where he was resting. It was June 3rd,
three months after the first performance of “Carmen.” The widow
was left with a five-year-old son.
The preparations for the opera had made great progress, and
everybody expected, at any moment, the composer’s return. Not only
did he refrain from reappearing in Paris to assist at the last
rehearsals and to give his final hints to the singers and the orchestra,
but he did not even write to anyone. Nobody knew where he had
concealed himself. This extraordinary and unheard-of act of a
composer, who goes abroad to amuse himself by chasing butterflies
or collecting plants, while at home the theatrical managers are
making preparations for the first performance of a work of such
importance as a grand five-act opera, excited all Paris. It even
disturbed the Government, which caused inquiry to be made for the
musician by its diplomatic agents throughout the world. The search
was a vain one. It was generally thought that Saint-Saëns had died in
some part of Ceylon, where certain French travellers believed they
had seen him as he was making his way to Japan. The first
performance of “Ascanio” was given at a moment when it was in
doubt whether Saint-Saëns was dead or alive. Happily, he was still of
this world and in very good health; but careless of his glory, was
basking in the sunshine of the Canary Islands, busily engaged in
finishing a volume of verse which appeared in Paris last year; for
Saint-Saëns is a poet as well as a musician. It was a relief to the
public when an announcement was at last made by Louis Gallet, the
composer’s fellow-worker and friend, that the fugitive, at the very
moment when “Ascanio” was under active rehearsal at the Opéra,
was peacefully and contentedly breathing the warm and balmy air of
Palma. As soon as the newspapers betrayed his sojourn in this
verdant and flowery retreat, the authorities of the city and the
principal inhabitants proposed to confer honors upon the master.
But the composer had not gone all the way to Teneriffe for this
purpose, and thanking the authorities for the homage they wished to
pay him, immediately disappeared again!
Saint-Saëns is a husband and a father, but his married life has
unfortunately not been a very happy one. His two children both died
at an early age. One of them fell from the balcony of his father’s
house, and was killed, while the other suddenly died a short time
afterward. Thus it sometimes happens that a man may have, like
Saint-Saëns, everything that goes to make up the sum of human
happiness—talent, success, honor and fortune,—and yet yearn in
vain for that complete felicity which is denied him. Concealed like
the statue of Isis, whose veil no mortal has ever been permitted to
draw aside, is the condition of unalloyed happiness on this earthly
sphere. We know that it exists; we seek it; ofttimes we think it within
our grasp, and yet it eludes us!
We cannot more fitly terminate this sketch of the great personality
of Saint-Saëns than by adding that he is one of the most masterly
readers of piano and organ music who has ever lived, and an
improviser of the first rank.
As a child pianist and composer, Camille Saint-Saëns was what is
called an infant prodigy. The child has come to man’s estate and is, at
the present moment, one of the most learned and able artists in
every branch of his art, that can be found in the ranks of modern
musicians. Since the death of Beethoven, Schumann and
Mendelssohn, he wields in Europe the sceptre of symphony; he is
renowned as a composer for the church and the theatre, and as an
organist; and the mastery he has shown in the concerto, the oratorio
and chamber music, of which he has produced a large number of
works, is of world-wide fame.
Of his purely instrumental music we may mention, in
chronological order: “Tarentelle,” for flute and clarinet with
orchestra; “Orient et Occident,” a military march; Ballade for piano,
organ and violin; Introduction and Rondo Capricioso, for violin and
piano; “Le Rouet d’Omphale,” a symphonic poem; Concerto for
violoncello in A minor; Sonato for piano and violoncello; Heroic
March for full orchestra; Ballade for horn or violoncello and piano, in
F; Ballade for flute or violin and piano; Lullaby for piano and violin,
in B flat; “Phaéton,” a symphonic poem; “Danse Macabre,” for
Orchestra, arranged for piano, for one or two performers, and for
one or two pianos; also for piano duet, with violin or violoncello; for
military band, etc; Quartet for piano, violin, alto and violoncello;
Allegro appassionata, for violoncello and piano; Ballade for violin
and piano, in C; Suite for orchestra; prelude, saraband, gavotte,
ballade and finale; “La Jeunesse d’Hercule,” symphonic poem;
Ballade for violoncello and piano in D; Concerto for violin in C
major; “Suite Algérienne,” for orchestra; Concerto for violin, in B
minor; Concert piece for violin and piano; “Une Nuit à Lisbonne,”
barcarolle for orchestra; “La Jota Aragonaise,” for orchestra; Septet
for trumpet, two violins, alto, violoncello, contra-bass and piano;
Hymn to Victor Hugo, for orchestra; Sonata for piano and violin in D
minor; “Wedding-Cake,” Caprice Valse for piano and stringed
instruments; Caprice on Danish and Russian airs, for flute, oboe,
clarinet and piano; “Havanaise” for violin and piano; “La Fiancée du
Timbalier,” for orchestra; etc., etc.
Fac-simile autograph musical
manuscript contributed by the composer
for use in this work
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